Mortar surface undergoing laser cleaning showing precise contamination removal
Alessandro Moretti
Alessandro MorettiPh.D.Italy
Laser-Based Additive Manufacturing

Mortar Laser Cleaning Settings

When laser cleaning mortar, watch out for its brittle nature right from the start—I've seen it crack easily under sudden heat, unlike tougher stone in masonry walls. That low toughness means thermal shock hits hard, so you need to ease in gently to avoid spalling the surface. Tends to absorb laser energy well compared to slick metals, which helps clear grime without much residue, but its porosity traps moisture that can steam up and weaken bonds during the process. Start with lower power settings to build heat slowly, giving the material time to dissipate without fracturing. This works best when you overlap passes moderately, pulling away layers of dirt or salt buildup from historical facades or bridge joints. I've found scanning at a steady speed prevents hot spots that might etch the underlying cement-sand mix. Adjust for damp conditions by drying the area first—mortar holds water longer than dense brick, leading to uneven cleaning if ignored. In my experience on restoration sites, this approach brings back the original texture safely, especially for cultural heritage pieces where precision matters.

Mortar Machine Settings

Power Range

100
W
1
100
120

Wavelength

1,064
nm
355
1,064
1.1e4

Spot Size

0.1
mm
0.1
0.1
500

Repetition Rate

50
kHz
1
50
200

Energy Density

12.7
J/cm²
0.1
12.7
20

Pulse Width

10
ns
0.1
10
1,000

Scan Speed

500
mm/s
10
500
5,000

Pass Count

3
passes
1
3
10

Overlap Ratio

50
%
10
50
90

Mortar Material Safety

Shows damage risk across parameter space. Green = safe, Red = damage danger.

DANGER
Fluence:25464790.89 J/cm²
From optimal:71%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

Mortar Energy Coupling

Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).

GOOD
Fluence: J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

Mortar Thermal Stress Risk

Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.

HIGH RISK
Fluence: J/cm²
From optimal:63%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

Mortar Cleaning Efficiency

Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.

GOOD
Fluence:25464790.89 J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

Mortar Heat Buildup

See if your multi-pass cleaning will overheat and damage the material

Safe

Heat Safety

Heat Control

Cooling Efficiency

Pass Optimization

📈 Heat Profile

Safe (<150°C)
Damage (>250°C)
0°C100°C200°C300°C✓ Safe🚨 Damage20°CPass 1Pass 2Pass 3

🔧 Laser Settings

Pulse Energy:2000.00 mJ
Total Sim Time:90.6s

🌡️ Live Temperature

20°C
✅ Safe
Pass 1 of 3
Time: 0.0s / 90.6s

▶️ Simulation Controls

Diagnostic & Prevention Center

Proactive strategies and reactive solutions for mortar

🌡️thermal management

Heat accumulation

Impact: Excessive heat can damage substrate or alter material properties

Solutions:

  • Reduce repetition rate
  • Increase scan speed
  • Add cooling time between passes

Prevention: Monitor surface temperature and adjust parameters accordingly

🔍surface characteristics

Variable surface roughness

Impact: Inconsistent cleaning results across different surface textures

Solutions:

  • Adjust energy density based on surface condition
  • Use multiple passes with progressive settings
  • Pre-characterize surface before cleaning

Prevention: Standardize surface preparation procedures

Mortar Dataset Download

License: Creative Commons BY 4.0 • Free to use with attribution •Learn more

Parameter Relationships

Shows how changing one parameter physically affects others. Click any node to see its downstream impacts and role.

PowerRangeWavelengthSpotSizeRepetitionRateEnergyDensityPulseWidthScanSpeedPassCountOverlapRatio

Power Range

Amplifies damage risk in Pulse Width and Energy Density. Keep low to maintain safety margins.

Spot Size

Same power in a smaller spot creates much higher energy density.

Energy Density

Higher power delivers more energy per pulse, removing more material.

Pulse Width

More power means higher peak intensity. Too much can damage the material.

Pass Count

Using more passes means you can use lower power and still get the job done.