Aluminum laser cleaning visualization showing process effects
Todd Dunning
Todd DunningMAUnited States
Optical Materials for Laser Systems
Published
Jan 6, 2026

Aluminum

Aluminum Machine Settings

Optimal laser parameters and equipment specifications for aluminum surface cleaning applications

Wavelength

1,064
nm
355
1,064
1.1e4

Spot Size

300
μm
0.1
300
500

Energy Density

1.5
J/cm²
0.1
1.5
20

Pulse Width

50
ns
0.1
50
1,000

Scan Speed

1,500
mm/s
10
1,500
5,000

Pass Count

2
passes
1
2
10

Overlap Ratio

70
%
10
70
90

Laser Power

100
W
1
100
120

Laser Power Alternative

100
W
50
100
500

Frequency

50
kHz
1
50
200

Aluminum Material Safety

Shows damage risk across parameter space. Green = safe, Red = damage danger.
SAFE
Fluence:1.77 J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
0
33
67
100
133
167
200
Power (W)

Aluminum Energy Coupling

Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).
MODERATE
Fluence:— J/cm²
From optimal:42%
Pulse Duration (ns)
1000
750
500
250
0
0
33
67
100
133
167
200
Power (W)

Aluminum Thermal Stress Risk

Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.
ELEVATED
Fluence:— J/cm²
From optimal:50%
Pulse Duration (ns)
1000
750
500
250
0
0
33
67
100
133
167
200
Power (W)

Aluminum Cleaning Efficiency

Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.
EXCELLENT
Fluence:1.77 J/cm²
From optimal:13%
Pulse Duration (ns)
1000
750
500
250
0
0
33
67
100
133
167
200
Power (W)

Aluminum Heat Buildup

Excellent

Heat Safety

Heat Control

Cooling Efficiency

Pass Optimization

📈 Heat Profile

Safe (<150°C)
Damage (>250°C)
0°C100°C200°C300°C✓ Safe🚨 Damage20°CPass 1Pass 2

🔧 Laser Settings

Pulse Energy:2000.00 mJ
Total Sim Time:60.1s

🌡️ Live Temperature

20°C
✅ Safe
Pass 1 of 2
Time: 0.0s / 60.1s

▶️ Simulation Controls

Aluminum Dataset

Download Aluminum properties, specifications, and parameters in machine-readable formats
42
Variables
0
Laser Parameters
0
Material Methods
11
Properties
3
Standards
3
Formats
View all Metal datasets

License: Creative Commons BY 4.0 • Free to use with attribution •Learn more

Parameter Relationships

WavelengthSpotSizeEnergyDensityPulseWidthScanSpeedPassCountOverlapRatioLaserPowerLaserPowerAlternativeFrequency

Spot Size

Directly affects Scan Speed and Energy Density. Increase this to amplify downstream effects.

Energy Density

Smaller spots concentrate energy into a smaller area.

Scan Speed

A bigger spot lets you scan faster while keeping good coverage.

Get Started

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