Safe
124°C+126°C
Todd DunningMAUnited States
Optical Materials for Laser SystemsHastelloy Laser Cleaning Settings
When laser cleaning Hastelloy, start with reduced power to manage its low thermal conductivity, which causes heat to build up quickly in treated areas. This approach removes surface contaminants cleanly while preserving the alloy's exceptional corrosion resistance. But watch for uneven heating midway through—adjust scan speeds downward to avoid cracking the protective oxide layer. Multiple passes restore the finish without weakening its high-temperature strength.
Hastelloy Machine Settings
Power Range
100
W
1
100
120
Wavelength
1,064
nm
355
1,064
1.1e4
Spot Size
50
μm
0.1
50
500
Repetition Rate
50
kHz
1
50
200
Energy Density
5.1
J/cm²
0.1
5.1
20
Pulse Width
10
ns
0.1
10
1,000
Scan Speed
500
mm/s
10
500
5,000
Pass Count
3
passes
1
3
10
Overlap Ratio
50
%
10
50
90
Dwell Time
100
μs
0
100
200
Hastelloy Material Safety
Shows damage risk across parameter space. Green = safe, Red = damage danger.
Pulse
DANGER
Fluence:101.86 J/cm²
From optimal:71%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Hastelloy Energy Coupling
Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).
Pulse
GOOD
Fluence:— J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Hastelloy Thermal Stress Risk
Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.
Pulse
ELEVATED
Fluence:— J/cm²
From optimal:50%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Hastelloy Cleaning Efficiency
Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.
Pulse
GOOD
Fluence:101.86 J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Hastelloy Heat Buildup
See if your multi-pass cleaning will overheat and damage the material
Heat Safety
100%40%
Heat Control
71%25%
Cooling Efficiency
83%20%
Pass Optimization
100%15%
📈 Heat Profile
Safe (<150°C)
Damage (>250°C)
🔧 Laser Settings
Pulse Energy:2000.00 mJ
Total Sim Time:90.6s
🌡️ Live Temperature
20°C
✅ Safe
Pass 1 of 3
Time: 0.0s / 90.6s
▶️ Simulation Controls
Diagnostic & Prevention Center
Proactive strategies and reactive solutions for hastelloy
🌡️thermal management
Heat accumulation
Impact: Excessive heat can damage substrate or alter material properties
Solutions:
- ✓Reduce repetition rate
- ✓Increase scan speed
- ✓Add cooling time between passes
Prevention: Monitor surface temperature and adjust parameters accordingly
🔍surface characteristics
Variable surface roughness
Impact: Inconsistent cleaning results across different surface textures
Solutions:
- ✓Adjust energy density based on surface condition
- ✓Use multiple passes with progressive settings
- ✓Pre-characterize surface before cleaning
Prevention: Standardize surface preparation procedures
Hastelloy Dataset Download
Parameter Relationships
Shows how changing one parameter physically affects others. Click any node to see its downstream impacts and role.
Power Range
Amplifies damage risk in Pulse Width and Energy Density. Keep low to maintain safety margins.
Spot Size
Same power in a smaller spot creates much higher energy density.
Energy Density
Higher power delivers more energy per pulse, removing more material.
Pulse Width
More power means higher peak intensity. Too much can damage the material.
Pass Count
Using more passes means you can use lower power and still get the job done.
