Safe
124°C+126°C
Alessandro MorettiPh.D.Italy
Laser-Based Additive ManufacturingInconel Laser Cleaning Settings
When laser cleaning Inconel, its standout heat resistance sets it apart from everyday steels, allowing you to push temperatures higher without warping the surface. I've found this property shines in aerospace parts, where the alloy holds up under intense conditions that would melt lesser metals, so you can focus on stripping away oxidation or contaminants effectively. Unlike more conductive alloys, Inconel's lower heat spread means the laser energy stays localized, which helps preserve intricate details but requires careful control to avoid uneven heating. Watch out midway through passes for potential surface cracking if power builds too quickly—dial back intensity and add overlaps to keep things steady. This approach brings back the finish cleanly, especially in turbine blades, without compromising the material's corrosion-fighting edge. Tends to work best with multiple light sweeps, restoring that tough, reliable surface for demanding applications.
Inconel Machine Settings
Power Range
100
W
1
100
120
Wavelength
1,064
nm
355
1,064
1.1e4
Spot Size
50
μm
0.1
50
500
Repetition Rate
50
kHz
1
50
200
Fluence Threshold
2.5
J/cm²
0.3
2.5
4.5
Pulse Width
10
ns
0.1
10
1,000
Scan Speed
500
mm/s
10
500
5,000
Pass Count
3
passes
1
3
10
Overlap Ratio
50
%
10
50
90
Inconel Material Safety
Shows damage risk across parameter space. Green = safe, Red = damage danger.
Pulse
DANGER
Fluence:101.86 J/cm²
From optimal:71%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Inconel Energy Coupling
Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).
Pulse
MODERATE
Fluence:— J/cm²
From optimal:42%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Inconel Thermal Stress Risk
Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.
Pulse
ELEVATED
Fluence:— J/cm²
From optimal:50%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Inconel Cleaning Efficiency
Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.
Pulse
GOOD
Fluence:101.86 J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Inconel Heat Buildup
See if your multi-pass cleaning will overheat and damage the material
Heat Safety
100%40%
Heat Control
71%25%
Cooling Efficiency
83%20%
Pass Optimization
100%15%
📈 Heat Profile
Safe (<150°C)
Damage (>250°C)
🔧 Laser Settings
Pulse Energy:2000.00 mJ
Total Sim Time:90.6s
🌡️ Live Temperature
20°C
✅ Safe
Pass 1 of 3
Time: 0.0s / 90.6s
▶️ Simulation Controls
Diagnostic & Prevention Center
Proactive strategies and reactive solutions for inconel
🌡️thermal management
Heat accumulation
Impact: Excessive heat can damage substrate or alter material properties
Solutions:
- ✓Reduce repetition rate
- ✓Increase scan speed
- ✓Add cooling time between passes
Prevention: Monitor surface temperature and adjust parameters accordingly
🔍surface characteristics
Variable surface roughness
Impact: Inconsistent cleaning results across different surface textures
Solutions:
- ✓Adjust energy density based on surface condition
- ✓Use multiple passes with progressive settings
- ✓Pre-characterize surface before cleaning
Prevention: Standardize surface preparation procedures
Inconel Dataset Download
Parameter Relationships
Shows how changing one parameter physically affects others. Click any node to see its downstream impacts and role.
Power Range
Amplifies damage risk in Pulse Width. Keep low to maintain safety margins.
Spot Size
Same power in a smaller spot creates much higher energy density.
Pulse Width
More power means higher peak intensity. Too much can damage the material.
Pass Count
Using more passes means you can use lower power and still get the job done.
