Excellent
108°C+142°C
Alessandro MorettiPh.D.Italy
Laser-Based Additive ManufacturingMDF Laser Cleaning Settings
When laser cleaning MDF, the biggest hurdle is its porous structure. It soaks up heat unevenly. This leads to quick charring if you're not careful. I've seen surfaces bubble and delaminate from that buildup. Start low on power to let the laser gently lift dirt without penetrating deep. Its fibrous makeup differs from solid woods—more uniform but fragile under stress. That means you adjust scans slower for even coverage. Tends to absorb contaminants well, restoring finishes nicely in furniture or panels. But watch the edges; they fray easily. Keep passes light and overlapped just enough. In my experience, this brings back that smooth look without warping. Finally, avoid high energy bursts—they scorch the core and ruin the board.
MDF Machine Settings
Power Range
100
W
1
100
120
Wavelength
1,064
nm
355
1,064
1.1e4
Spot Size
100
μm
0.1
100
500
Repetition Rate
50
kHz
1
50
200
Fluence Threshold
2.5
J/cm²
0.3
2.5
4.5
Pulse Width
10
ns
0.1
10
1,000
Scan Speed
500
mm/s
10
500
5,000
Pass Count
2
passes
1
2
10
Overlap Ratio
50
%
10
50
90
Dwell Time
100
μs
0
100
200
MDF Material Safety
Shows damage risk across parameter space. Green = safe, Red = damage danger.
Pulse
DANGER
Fluence:25.46 J/cm²
From optimal:71%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
MDF Energy Coupling
Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).
Pulse
GOOD
Fluence:— J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
MDF Thermal Stress Risk
Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.
Pulse
HIGH RISK
Fluence:— J/cm²
From optimal:58%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
MDF Cleaning Efficiency
Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.
Pulse
GOOD
Fluence:25.46 J/cm²
From optimal:33%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
MDF Heat Buildup
See if your multi-pass cleaning will overheat and damage the material
Heat Safety
100%40%
Heat Control
81%25%
Cooling Efficiency
83%20%
Pass Optimization
66%15%
📈 Heat Profile
Safe (<150°C)
Damage (>250°C)
🔧 Laser Settings
Pulse Energy:2000.00 mJ
Total Sim Time:60.4s
🌡️ Live Temperature
20°C
✅ Safe
Pass 1 of 2
Time: 0.0s / 60.4s
▶️ Simulation Controls
Diagnostic & Prevention Center
Proactive strategies and reactive solutions for mdf
🌡️thermal management
Heat accumulation
Impact: Excessive heat can damage substrate or alter material properties
Solutions:
- ✓Reduce repetition rate
- ✓Increase scan speed
- ✓Add cooling time between passes
Prevention: Monitor surface temperature and adjust parameters accordingly
🔍surface characteristics
Variable surface roughness
Impact: Inconsistent cleaning results across different surface textures
Solutions:
- ✓Adjust energy density based on surface condition
- ✓Use multiple passes with progressive settings
- ✓Pre-characterize surface before cleaning
Prevention: Standardize surface preparation procedures
MDF Dataset Download
Parameter Relationships
Shows how changing one parameter physically affects others. Click any node to see its downstream impacts and role.
Power Range
Amplifies damage risk in Pulse Width. Keep low to maintain safety margins.
Spot Size
Same power in a smaller spot creates much higher energy density.
Pulse Width
More power means higher peak intensity. Too much can damage the material.
Pass Count
Using more passes means you can use lower power and still get the job done.
