PET surface during precision laser cleaning process removing contamination layer
Yi-Chun Lin
Yi-Chun LinPh.D.Taiwan
Laser Materials Processing

PET Laser Cleaning Settings

Before laser cleaning, PET surfaces require careful parameter selection

PET Machine Settings

Power Range

30
W
1
30
120

Wavelength

1,064
nm
355
1,064
1.1e4

Spot Size

100
μm
0.1
100
500

Repetition Rate

20
kHz
1
20
200

Energy Density

0.5
J/cm²
0.1
0.5
20

Pulse Width

10
ns
0.1
10
1,000

Scan Speed

800
mm/s
10
800
5,000

Pass Count

2
passes
1
2
10

Overlap Ratio

30
%
10
30
90

PET Material Safety

Shows damage risk across parameter space. Green = safe, Red = damage danger.

WARNING
Fluence:19.10 J/cm²
From optimal:54%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

PET Energy Coupling

Shows laser energy transfer efficiency. Green = high coupling (energy absorbed), Red = poor coupling (energy reflected).

POOR
Fluence: J/cm²
From optimal:63%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

PET Thermal Stress Risk

Shows thermal stress and distortion risk. Green = low stress risk, Red = high stress/warping/cracking risk.

MODERATE
Fluence: J/cm²
From optimal:42%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

PET Cleaning Efficiency

Shows cleaning performance across parameter space. Green = optimal effectiveness, Red = ineffective.

MODERATE
Fluence:19.10 J/cm²
From optimal:38%
Pulse Duration (ns)
1000
750
500
250
0
1
21
41
61
80
100
120
Power (W)

PET Heat Buildup

See if your multi-pass cleaning will overheat and damage the material

Excellent

Heat Safety

Heat Control

Cooling Efficiency

Pass Optimization

📈 Heat Profile

Safe (<150°C)
Damage (>250°C)
0°C100°C200°C300°C✓ Safe🚨 Damage20°CPass 1Pass 2

🔧 Laser Settings

Pulse Energy:1500.00 mJ
Total Sim Time:60.3s

🌡️ Live Temperature

20°C
✅ Safe
Pass 1 of 2
Time: 0.0s / 60.3s

▶️ Simulation Controls

Diagnostic & Prevention Center

Proactive strategies and reactive solutions for pet

🌡️thermal management

Heat accumulation

Impact: Excessive heat can damage substrate or alter material properties

Solutions:

  • Reduce repetition rate
  • Increase scan speed
  • Add cooling time between passes

Prevention: Monitor surface temperature and adjust parameters accordingly

🔍surface characteristics

Variable surface roughness

Impact: Inconsistent cleaning results across different surface textures

Solutions:

  • Adjust energy density based on surface condition
  • Use multiple passes with progressive settings
  • Pre-characterize surface before cleaning

Prevention: Standardize surface preparation procedures

PET Dataset Download

License: Creative Commons BY 4.0 • Free to use with attribution •Learn more

Parameter Relationships

Shows how changing one parameter physically affects others. Click any node to see its downstream impacts and role.

PowerRangeWavelengthSpotSizeRepetitionRateEnergyDensityPulseWidthScanSpeedPassCountOverlapRatio

Power Range

Amplifies damage risk in Pulse Width and Energy Density. Keep low to maintain safety margins.

Spot Size

Same power in a smaller spot creates much higher energy density.

Energy Density

Higher power delivers more energy per pulse, removing more material.

Pulse Width

More power means higher peak intensity. Too much can damage the material.

Pass Count

Using more passes means you can use lower power and still get the job done.