Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 24, 2025

Hydrogen Chloride (HCl)

Chemical Properties

Chemical Identity

CAS Number
7647-01-0
Formula
HCl
Molecular Weight
36.46 g/mol

Exposure Limits Comparison

NIOSH REL
5 ppm

Health Effects

Severe Respiratory Irritation
Yes
Corrosive To Tissue
Yes
Pulmonary Edema
Yes
Tooth Erosion
Yes

Hydrogen Chloride (HCl) safety information

Comprehensive safety and handling requirements

Detection Monitoring
Sensor Types
  • Electrochemical
  • Infrared
  • Colorimetric
Detection Range0-50 ppm typical
Alarm Setpoints
Low2 ppm (ACGIH ceiling)
High5 ppm (OSHA/NIOSH ceiling)
Evacuate50 ppm (NIOSH IDLH)
Colorimetric Tubes
  • Dräger HCl 0.2/a
  • Gastec 14L
  • Kitagawa 183
Analytical Methods
MethodTechniqueDetection Limit
NIOSH 7903Ion chromatography0.02 ppm
OSHA ID-173Ion chromatography0.01 ppm
Odor Threshold0.8-5 ppm - provides adequate warning but close to toxic levels
Environmental Impact
Aquatic ToxicityToxic to aquatic life. LC50 (fish, 96h): 100-300 mg/L HCl solution. Acidifies water.
BiodegradabilityNot biodegradable. Dissolves in water forming hydrochloric acid.
BioaccumulationDoes not bioaccumulate.
Soil MobilityHigh mobility as gas. Deposits as chloride salts. Acidifies soil.
Atmospheric FateRapidly dissolves in atmospheric moisture. Forms hydrochloric acid droplets. Washed out by rain.
Ozone Depletionfalse
Reportable Releases
Water5000 lbs to navigable waters
Air5000 lbs/day (CERCLA RQ)
Ppe Requirements
RespiratorySCBA or supplied-air respirator for >5 ppm or unknown concentrations. Air-purifying with acid gas cartridge acceptable for ≤5 ppm with escape provisions.
Eye ProtectionChemical safety goggles, full face shield mandatory. Extremely corrosive to eyes.
Skin ProtectionNeoprene or butyl rubber gloves, chemical-resistant suit. HCl is highly corrosive to skin.
Reactivity
StabilityStable as dry gas. Forms corrosive hydrochloric acid with moisture.
PolymerizationWill not polymerize
Incompatible Materials
  • Metals (Al, Zn, Fe - generates H2)
  • Strong bases
  • Strong oxidizers
  • Alcohols
  • Amines
  • Aldehydes
  • Metal carbides
Hazardous Decomposition
  • Hydrogen chloride gas
  • Chlorine (if heated with oxidizers)
Conditions To Avoid
  • Moisture
  • Heat
  • Incompatible materials
  • Metals
Reactivity HazardReacts violently with metals producing flammable hydrogen gas. Reacts exothermically with bases. Forms corrosive mist in humid air.
Regulatory Classification
Un NumberUN1050 (anhydrous), UN1789 (solution)
Dot Hazard Class2.3 (Toxic gas), 8 (Corrosive)
Dot LabelPoison Gas, Corrosive
Nfpa Codes
Health3
Flammability0
Reactivity0
Epa Hazard Categories
  • Acute toxicity (inhalation)
  • Skin corrosion
  • Serious eye damage
Sara Title Iiitrue
Cercla Rq5000 pounds (2270 kg)
Storage Requirements
Temperature RangeStore cylinders <52°C. Keep away from heat.
VentilationOutdoor storage preferred. Indoor: mechanical ventilation with acid-resistant ductwork. HCl gas detection required.
Incompatibilities
  • Metals (generates hydrogen)
  • Bases
  • Oxidizers
  • Alcohols
  • Amines
  • Aldehydes
  • Metal carbides
Container MaterialSteel cylinders for compressed gas. Glass, PVC, PVDF, or PTFE for liquid.
SegregationSeparate from bases, oxidizers, and metals. Corrosive storage area.
Quantity LimitsPer fire code. Minimize indoor storage of cylinders.
Special RequirementsCylinder restraints mandatory. Leak detection system required. Post "CORROSIVE GAS" signs. Emergency eyewash/shower within 25 feet. Store in cool, dry area. Protect from physical damage.

Produced From Contaminants

Produced From Materials

Exposure Limits

Regulatory exposure thresholds and safe concentration levels

Osha Pel Mg M3
7
Niosh Rel Ppm
5
Niosh Rel Mg M3
7
Acgih Tlv Mg M3
2
Workplace Exposure
Osha Pel
twa_8hr: null
stel_15min: null
ceiling: 5 ppm (7 mg/m³)
Niosh Rel
twa_8hr: null
stel_15min: null
ceiling: 5 ppm (7 mg/m³)
idlh: 50 ppm
Acgih Tlv
twa_8hr: null
stel_15min: null
ceiling: 2 ppm
Biological Exposure Indices

Physical Properties

Physical characteristics and state information

Boiling Point
-85.05°C (-121°F)
Melting Point
-114.17°C (-173.5°F)
Vapor Pressure
>760 mmHg @ 20°C (gas)
Vapor Density
1.27 (Air=1)
Specific Gravity
1.19 (liquid @ -26°C)
Flash Point
Not applicable (non-flammable)
Autoignition Temp
Not applicable
Explosive Limits
Not applicable
Appearance
Colorless gas, colorless to light yellow liquid (anhydrous)
Odor
Pungent, irritating odor @ 0.8-5 ppm

Reactivity

Chemical reactivity and compatibility with other substances

Stability
Stable as dry gas. Forms corrosive hydrochloric acid with moisture.
Polymerization
Will not polymerize
Incompatible Materials
  • Metals (Al, Zn, Fe - generates H2)
  • Strong bases
  • Strong oxidizers
  • Alcohols
  • Amines
  • Aldehydes
  • Metal carbides
Hazardous Decomposition
  • Hydrogen chloride gas
  • Chlorine (if heated with oxidizers)
Conditions To Avoid
  • Moisture
  • Heat
  • Incompatible materials
  • Metals
Reactivity Hazard
Reacts violently with metals producing flammable hydrogen gas. Reacts exothermically with bases. Forms corrosive mist in humid air.

Synonyms & Identifiers

Alternative names and chemical identifiers (CAS numbers)

Synonyms
  • Hydrochloric acid gas
  • Muriatic acid gas
  • Chlorohydric acid
  • Anhydrous hydrogen chloride
Common Trade Names
    Other Identifiers
    Rtecs Number
    MW4025000
    Ec Number
    231-595-7
    Pubchem Cid
    313