Degraded Polymer Deposits contamination on surface before laser cleaning
Alessandro Moretti
Alessandro MorettiPh.D.Italy
Laser-Based Additive Manufacturing
Published
Dec 16, 2025

Degraded Polymer Deposits Contamination

Plastic-residue contamination, it manifests as melted, degraded, or oxidized layers from heat exposure or UV degradation, which distinguishes itself from inorganic rusts by its viscoelastic, non-brittle nature that clings irregularly. On metals such as steel and aluminum, the residue adheres tenaciously, influenced from surface porosity, while on glass it spreads thinly yet persistently, leading to challenges in removal due to its thermal sensitivity and potential for re-melting during cleaning. Laser cleaning proves effective, as the process vaporizes the residue selectively, that demonstrates preservation of the substrate integrity without mechanical abrasion.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Carbon Monoxide50-200 mg/m³29 mg/m³toxic✓ Within Limit
Hydrogen Cyanide5-30 mg/m³5 mg/m³toxic✓ Within Limit
Benzene10-50 mg/m³0.5 mg/m³carcinogenic✓ Within Limit
Formaldehyde5-25 mg/m³0.3 mg/m³carcinogenic✓ Within Limit
Acrolein2-10 mg/m³0.1 mg/m³irritant✓ Within Limit
Hydrogen Chloride10-40 mg/m³2 mg/m³corrosive✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal damage possible on thin metal substrates
  • May alter surface finish on reflective materials
  • Potential for substrate heating with prolonged exposure