

Alessandro MorettiPh.D.Italy
Laser-Based Additive ManufacturingPublished
Dec 16, 2025
Degraded Polymer Deposits Contamination
Plastic-residue contamination, it manifests as melted, degraded, or oxidized layers from heat exposure or UV degradation, which distinguishes itself from inorganic rusts by its viscoelastic, non-brittle nature that clings irregularly. On metals such as steel and aluminum, the residue adheres tenaciously, influenced from surface porosity, while on glass it spreads thinly yet persistently, leading to challenges in removal due to its thermal sensitivity and potential for re-melting during cleaning. Laser cleaning proves effective, as the process vaporizes the residue selectively, that demonstrates preservation of the substrate integrity without mechanical abrasion.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Carbon Monoxide | 50-200 mg/m³ | 29 mg/m³ | toxic | ✓ Within Limit |
| Hydrogen Cyanide | 5-30 mg/m³ | 5 mg/m³ | toxic | ✓ Within Limit |
| Benzene | 10-50 mg/m³ | 0.5 mg/m³ | carcinogenic | ✓ Within Limit |
| Formaldehyde | 5-25 mg/m³ | 0.3 mg/m³ | carcinogenic | ✓ Within Limit |
| Acrolein | 2-10 mg/m³ | 0.1 mg/m³ | irritant | ✓ Within Limit |
| Hydrogen Chloride | 10-40 mg/m³ | 2 mg/m³ | corrosive | ✓ Within Limit |
Ventilation Requirements
Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon
Particulate Generation
Respirable Fraction
70%
Size Range
0.1 - 10 μm
Substrate Compatibility Warnings
- •Thermal damage possible on thin metal substrates
- •May alter surface finish on reflective materials
- •Potential for substrate heating with prolonged exposure

