Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 24, 2025

Phosgene (COCl₂)

Chemical Properties

Chemical Identity

CAS Number
75-44-5
Formula
COCl₂
Molecular Weight
98.92 g/mol

Exposure Limits Comparison

OSHA PEL
0.1 ppm
NIOSH REL
0.1 ppm
ACGIH TLV
0.1 ppm

Health Effects

Severe Pulmonary Edema
Yes
Delayed Effects
Yes
Fatal
Yes
Chemical Warfare Agent
Yes

Phosgene (COCl₂) safety information

Comprehensive safety and handling requirements

Detection Monitoring
Sensor Types
  • Electrochemical
  • Infrared
  • Photoionization
  • Colorimetric badges
Detection Range0-1 ppm (must detect sub-ppm)
Alarm Setpoints
Low0.1 ppm (OSHA PEL/NIOSH REL)
High0.2 ppm (NIOSH STEL)
Evacuate2 ppm (NIOSH IDLH) - IMMEDIATELY LIFE-THREATENING
Colorimetric Tubes
  • Dräger Phosgene 0.02/a
  • Gastec 14L
Analytical Methods
MethodTechniqueDetection Limit
NIOSH 6371GC with electron capture detector0.002 ppm
OSHA Method 61GC0.005 ppm
Odor Threshold0.4-1.5 ppm - UNRELIABLE. Odor threshold ABOVE safe exposure limits. NEVER rely on odor. MANDATORY continuous monitoring.
Environmental Impact
Aquatic ToxicityExtremely toxic but rapidly hydrolyzes to HCl and CO2 in water. Environmental impact primarily from hydrolysis products.
BiodegradabilityNot biodegradable. Hydrolyzes rapidly to CO2 and HCl.
BioaccumulationDoes not bioaccumulate.
Soil MobilityHigh mobility as gas. Hydrolyzes on contact with soil moisture.
Atmospheric FatePhotolyzes and hydrolyzes. Atmospheric half-life: hours. Forms HCl with water vapor.
Ozone Depletionfalse
Reportable Releases
Water10 lbs - IMMEDIATELY reportable
Air10 lbs/day - IMMEDIATELY reportable due to extreme toxicity
Ppe Requirements
RespiratoryMANDATORY: Full-face pressure-demand SCBA or positive-pressure supplied-air respirator. No air-purifying respirators approved - extremely toxic.
Eye ProtectionChemical safety goggles and full face shield
Skin ProtectionButyl rubber or neoprene gloves, fully-encapsulating chemical protective suit for gas contact.
Reactivity
StabilityStable when dry. Hydrolyzes slowly in moist air. Rapidly in water.
PolymerizationWill not polymerize
Incompatible Materials
  • Water
  • Moisture
  • Alcohols
  • Ammonia
  • Amines
  • Active metals (Al, Na, K)
  • Metal powders
  • Bases
Hazardous Decomposition
  • Hydrogen chloride
  • Carbon monoxide
  • Carbon dioxide
  • Chlorine
Conditions To Avoid
  • Heat
  • Moisture
  • Water
  • Incompatible materials
  • Sunlight (promotes decomposition)
Reactivity HazardHydrolyzes with water forming hydrochloric acid (corrosive). Reacts violently with active metals. May explode on contact with aluminum powder.
Regulatory Classification
Un NumberUN1076
Dot Hazard Class2.3 (Toxic gas), 8 (Corrosive)
Dot LabelPoison Gas, Corrosive
Nfpa Codes
Health4
Flammability0
Reactivity1
Epa Hazard Categories
  • Acute toxicity (fatal if inhaled)
  • Corrosive
  • Specific target organ toxicity
Sara Title Iiitrue
Cercla Rq10 pounds (4.54 kg)
Rcra CodeP095
Storage Requirements
Temperature RangeStore cylinders <52°C. Keep cool - above 8°C gas becomes liquid.
VentilationOutdoor storage STRONGLY PREFERRED. Indoor only with continuous mechanical ventilation, emergency backup, phosgene detection with REMOTE alarms.
Incompatibilities
  • Moisture/water
  • Alcohols
  • Ammonia
  • Metal powders
  • Aluminum
  • Sodium
  • Potassium
Container MaterialSteel cylinders only. Glass for laboratory quantities.
SegregationISOLATED storage. Separate from ALL other chemicals. Restricted area with multiple barriers.
Quantity LimitsMINIMIZE. Many jurisdictions prohibit or strictly limit quantities.
Special RequirementsCRITICAL: Phosgene detection system with remote monitoring and alarms MANDATORY. Post "CHEMICAL WARFARE AGENT - EXTREME DANGER" signs. Restricted access - authorized trained personnel only with buddy system. Emergency procedures and antidote protocol posted. Medical surveillance required. Notification to local emergency services REQUIRED.

Produced From Contaminants

Produced From Materials

Exposure Limits

Regulatory exposure thresholds and safe concentration levels

Osha Pel Ppm
0.1
Osha Pel Mg M3
0.4
Niosh Rel Ppm
0.1
Niosh Rel Mg M3
0.4
Acgih Tlv Ppm
0.1
Acgih Tlv Mg M3
0.4
Workplace Exposure
Osha Pel
twa_8hr: 0.1 ppm (0.4 mg/m³)
stel_15min: null
ceiling: null
Niosh Rel
twa_8hr: 0.1 ppm (0.4 mg/m³)
stel_15min: 0.2 ppm (0.8 mg/m³) - 15 min ceiling
ceiling: null
idlh: 2 ppm
Acgih Tlv
twa_8hr: 0.1 ppm
stel_15min: null
ceiling: null
Biological Exposure Indices

Physical Properties

Physical characteristics and state information

Boiling Point
8.2°C (46.8°F)
Melting Point
-118°C (-180°F)
Vapor Pressure
1173 mmHg @ 20°C
Vapor Density
3.4 (Air=1)
Specific Gravity
1.37 (liquid @ 20°C)
Flash Point
Not applicable (non-flammable)
Autoignition Temp
Not applicable
Explosive Limits
Not applicable
Appearance
Colorless gas or fuming liquid
Odor
Musty hay or freshly cut grass odor @ 0.4-1.5 ppm - WARNING: Odor threshold ABOVE safe levels

Reactivity

Chemical reactivity and compatibility with other substances

Stability
Stable when dry. Hydrolyzes slowly in moist air. Rapidly in water.
Polymerization
Will not polymerize
Incompatible Materials
  • Water
  • Moisture
  • Alcohols
  • Ammonia
  • Amines
  • Active metals (Al, Na, K)
  • Metal powders
  • Bases
Hazardous Decomposition
  • Hydrogen chloride
  • Carbon monoxide
  • Carbon dioxide
  • Chlorine
Conditions To Avoid
  • Heat
  • Moisture
  • Water
  • Incompatible materials
  • Sunlight (promotes decomposition)
Reactivity Hazard
Hydrolyzes with water forming hydrochloric acid (corrosive). Reacts violently with active metals. May explode on contact with aluminum powder.

Synonyms & Identifiers

Alternative names and chemical identifiers (CAS numbers)

Synonyms
  • Carbonyl chloride
  • Carbon oxychloride
  • Carbonyl dichloride
  • COCl2
Common Trade Names
    Other Identifiers
    Rtecs Number
    SY5600000
    Ec Number
    200-870-3
    Pubchem Cid
    6371