

Yi-Chun LinPh.D.Taiwan
Laser Materials ProcessingPublished
Dec 16, 2025
Quenching Oil Residue Contamination
During quenching process, oil contaminates steel surfaces because heat treatment causes carbonization, so deposits form hard layers that differ from rust by their oily residue and adhesion strength. On tool steel, contamination spreads unevenly and resists solvents, while on steel it bonds tightly during cooling, creating removal challenges like surface damage from mechanical methods. Laser cleaning works effectively so pulses vaporize deposits without harming substrate, and process achieves clean results after short exposure.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
moderate
Toxic Gas Risk
moderate
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Acrolein | 2.5 mg/m³ | 0.23 mg/m³ | toxic | ⚠️ Exceeds Limit |
| Formaldehyde | 1.8 mg/m³ | 0.37 mg/m³ | carcinogenic | ⚠️ Exceeds Limit |
| Carbon Monoxide | 15 mg/m³ | 29 mg/m³ | toxic | ✓ Within Limit |
| Polycyclic Aromatic Hydrocarbons (PAHs) | 0.5 mg/m³ | 0.2 mg/m³ | carcinogenic | ⚠️ Exceeds Limit |
Ventilation Requirements
Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon
Particulate Generation
Respirable Fraction
80%
Size Range
0.1 - 10 μm
Substrate Compatibility Warnings
- •Thermal loading may cause substrate damage on thin metals
- •Residual oil can ignite if laser parameters are too aggressive
- •Surface discoloration possible on some materials

