Quenching Oil Residue contamination on surface before laser cleaning
Yi-Chun Lin
Yi-Chun LinPh.D.Taiwan
Laser Materials Processing
Published
Dec 16, 2025

Quenching Oil Residue Contamination

During quenching process, oil contaminates steel surfaces because heat treatment causes carbonization, so deposits form hard layers that differ from rust by their oily residue and adhesion strength. On tool steel, contamination spreads unevenly and resists solvents, while on steel it bonds tightly during cooling, creating removal challenges like surface damage from mechanical methods. Laser cleaning works effectively so pulses vaporize deposits without harming substrate, and process achieves clean results after short exposure.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
moderate
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Acrolein2.5 mg/m³0.23 mg/m³toxic⚠️ Exceeds Limit
Formaldehyde1.8 mg/m³0.37 mg/m³carcinogenic⚠️ Exceeds Limit
Carbon Monoxide15 mg/m³29 mg/m³toxic✓ Within Limit
Polycyclic Aromatic Hydrocarbons (PAHs)0.5 mg/m³0.2 mg/m³carcinogenic⚠️ Exceeds Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
80%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal loading may cause substrate damage on thin metals
  • Residual oil can ignite if laser parameters are too aggressive
  • Surface discoloration possible on some materials