Corrosion Inhibitor Coating contamination on surface before laser cleaning
Todd Dunning
Todd DunningMAUnited States
Optical Materials for Laser Systems
Published
Dec 16, 2025

Corrosion Inhibitor Coating Contamination

Corrosion-inhibitor contamination arises from chemical coatings applied to protect metals during storage and shipping, forming a thin, waxy residue that migrates to surfaces over time. This oily layer stands out from rust or dirt by its slippery texture and faint chemical odor, resisting water-based cleaners while adhering unevenly—firmly on steel yet flaking off aluminum and copper more readily. Removal poses challenges like incomplete stripping without damaging substrates, but laser cleaning tackles this effectively by vaporizing the inhibitor precisely, achieving a clean finish that backs up long-term surface integrity.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
full_suit

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Carbon Monoxide50 mg/m³29 mg/m³toxic⚠️ Exceeds Limit
Carbon Dioxide9000 mg/m³9000 mg/m³toxic✓ Within Limit
Formaldehyde2.5 mg/m³0.37 mg/m³carcinogenic⚠️ Exceeds Limit
Acetaldehyde1.8 mg/m³45 mg/m³carcinogenic✓ Within Limit
Benzene0.5 mg/m³0.32 mg/m³carcinogenic⚠️ Exceeds Limit
Polycyclic Aromatic Hydrocarbons (PAHs)0.8 mg/m³0.2 mg/m³carcinogenic⚠️ Exceeds Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal decomposition may generate toxic fumes when coating contains organic compounds
  • Metallic substrates may reflect laser radiation creating secondary hazards
  • Incomplete removal may create mixed hazardous waste requiring special disposal