White Rust on Galvanized Steel contamination on surface before laser cleaning
Alessandro Moretti
Alessandro MorettiPh.D.Italy
Laser-Based Additive Manufacturing
Published
Dec 16, 2025

White Rust on Galvanized Steel Contamination

Galvanize-corrosion contamination, it manifests as zinc carbonate and hydroxide layers on galvanized steel and zinc-coated metal, forming through moisture exposure that initiates electrochemical reactions. This pattern, it distinguishes itself from rust by its white, powdery tenacity, which adheres more firmly, influenced from prolonged humidity, and behaves variably—persisting tenaciously on zinc surfaces while exhibiting less grip on underlying steel. Key removal challenges arise from its protective yet stubborn bond, yet laser cleaning proves effective, as the process selectively ablates these layers without substrate harm.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
none
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
half_mask
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Zinc Oxide (ZnO)5-25 mg/m³5 mg/m³irritant✓ Within Limit
Iron Oxide (Fe2O3)2-10 mg/m³5 mg/m³irritant✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
10
Exhaust Velocity
0.5 m/s
Filtration Type
HEPA

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Laser cleaning may damage underlying zinc coating if parameters are not properly controlled
  • White rust removal may create surface etching if laser energy is too high