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Todd Dunning Author Bio

I am Todd Dunning, a Junior Optical Materials Specialist focused on laser parameter governance for field execution. I document how teams can keep coated optical surfaces and precision edges stable by tying energy level and pulse settings directly to observed material response during real production work.

Highlights

  • M.S. in Applied Physics (Optics and Photonics emphasis), UC Irvine
  • Focuses on beam delivery, optics handling, and practical parameter governance
  • Writes for teams scaling laser cleaning beyond one operator or one test cell

Optics and System Behavior

As a Junior Optical Materials Specialist, I track how optics respond to different laser settings in the Optics and System Behavior section. Dialing parameters correctly early cuts down on later adjustments during testing.

Deployment Standards

As a Junior Optical Materials Specialist, I focus on laser parameter governance during field execution. This keeps delicate optical surfaces intact and cuts down on rework time.

Video summaries by Todd Dunning

Featured watch-page videos authored by this contributor.

Material summaries by Todd Dunning

Material pages authored by this contributor.

Acrylic (PMMA) surface during precision laser cleaning process removing contamination layer

Acrylic (PMMA)

View details: Acrylic (PMMA). Category: plastic. Subcategory: Thermoplastic.

Acrylic (PMMA) is one of the most optically demanding polymers we clean — the damage threshold sits at just 0.8 J/cm², and even a small drift above that causes surface melting at the 160°C thermal degradation point. The safe working window is tight: 0.5–0.7 J/cm² gets contaminants off without clouding the surface, while anything below 0.4 J/cm² leaves residue behind.

Ash surface undergoing laser cleaning showing precise contamination removal

Ash

View details: Ash. Category: wood. Subcategory: Hardwood.

Ash presents a combination that's unusual in hardwoods: high laser light absorption (82% at 1064 nm) paired with a porosity fraction of 0.6 — roughly twice that of oak — which means contaminants don't just sit on the surface, they work into the wood structure. That depth of penetration is why slower cleaning speed matter here; two passes at 100 W, 50 kHz, and 500 mm/s with 50% overlap reach embedded grime without burning the open grain.

Brick surface undergoing laser cleaning showing precise contamination removal

Brick

View details: Brick. Category: masonry. Subcategory: General.

Brick's porosity is what makes it both easy and tricky to clean by laser. At 15–25%, pores are large enough for soot, biological growth, and mineral deposits to migrate well below the surface, which is why a single fast pass rarely gets the job done. The saving grace is strong energy coupling — 92% light absorption at 1064 nm — and a usable working window of 1.15–2.5 J/cm² between cleaning onset and structural damage.

Cedar surface undergoing laser cleaning showing precise contamination removal

Cedar

View details: Cedar. Category: wood. Subcategory: Softwood.

Cedar's combination of high porosity (0.79 fraction) and low density (350 kg/m³) makes mildew and soot removal genuinely tricky — contaminants penetrate deeply into the open grain structure rather than sitting on the surface. A slow 500 mm/s scan with 50% overlap and 2 passes at 100 W clears biological growth without raising the grain or scorching the natural oils that give cedar its distinctive character.

Concrete surface undergoing laser cleaning showing precise contamination removal

Concrete

View details: Concrete. Category: masonry. Subcategory: General.

Concrete's 15–25% porosity means contaminants soak past the surface layer — but that same porous structure confines the cleaning problem to the cement paste, which fails at 4.5 J/cm² while the aggregate holds to 5–6 J/cm², leaving only a 1.0 J/cm² process window before visible paste erosion begins. Density is 2400 kg/m³. Compressive strength is 25 MPa (typical structural concrete). Tensile strength is only 3.2 MPa – concrete cracks when pulled. Fracture toughness is 0.7 MPa√m – very low.

Granite surface undergoing laser cleaning showing precise contamination removal

Granite

View details: Granite. Category: stone. Subcategory: Igneous.

Granite's 5–15% mica fraction darkens irreversibly above ~1.2 J/cm², and the feldspar majority melts at 3.0 J/cm² A coarse-grained trait absent in fine-grained igneous stone like [Basalt](/materials/basalt-laser-cleaning). — so the ~0.3 J/cm² window between cleaning onset (1.2 J/cm²) and the 1.5 J/cm² substrate-damage ceiling is tight on cleaning parameters, and it varies by quarry. Density is 2700 kg/m³. Porosity is only 0.006 (0.6%) – very low, which means contaminants sit on the surface. Compressive strength is 211 MPa – very strong.

Application summaries by Todd Dunning

Application pages authored by this contributor.

Laser cleaning aerospace and defense materials including titanium, aluminum, Inconel, and CFRP components

Aerospace & Defense

View details: Aerospace & Defense. Category: applications. Subcategory: Aerospace-Defense.

Bay Area overhaul shops stripping cadmium primer or chromate stacks cannot run that work through an acid methylene-chloride bath without failing ASTM F519 within 48 hours on cadmium-plated 4340 steel. Rule 8-29-305 also caps aerospace strippers at 400 g/L precursor organics or 10 mmHg vapor pressure, so the tank is not a generic solvent job. Pulsed 1064 nm lift of a YSZ topcoat has to stop before the MCrAlY: 70 percent overlap left ceramic, while the two-step bond-coat scan still leaves a 4 µm recast. Complete removal of a 200 µm four-layer coupon on A357 needed 5.09 J/cm² at 700 mm/s. Treat that coupon as a coating-stack window, not a generic aluminum number.

Laser cleaning metal fabrication weld surfaces and structural components

Metal Fabrication

View details: Metal Fabrication. Category: applications. Subcategory: Metal-Fabrication.

A Bay Area fabrication shop can shed its solvent permit burden and cut weld rejects with the same single change. Solvent degreasing pulls a shop into Bay Area Air Quality Management District (BAAQMD) Regulation 8 Rule 4 obligations for evaporating solvent vapor, and into California Proposition 65 liability from chlorinated solvents, while inconsistent [weld prep](/applications/weld-prep) drives rework nobody budgets for. Pulsed laser cleaning is a dry process that raised tensile strength 30% and elongation 200% on high-strength low-alloy (HSLA) steel over solvent-degreased surfaces in butt-weld testing (Zhu et al. 2020) — fewer rejects on the code-critical joints where weld qualification drives the project schedule. The surface is ready for welding right after cleaning. Because it evaporates no solvent, that single change also lifts the [BAAQMD Regulation 8 Rule 4 and Proposition 65 obligations these solvents carry](/compliance).