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Todd Dunning Author Bio

I am Todd Dunning, a Junior Optical Materials Specialist focused on laser parameter governance for field execution. I document how teams can keep coated optical surfaces and precision edges stable by tying energy level and pulse settings directly to observed material response during real production work.

Highlights

  • M.S. in Applied Physics (Optics and Photonics emphasis), UC Irvine
  • Focuses on beam delivery, optics handling, and practical parameter governance
  • Writes for teams scaling laser cleaning beyond one operator or one test cell

Optics and System Behavior

As a Junior Optical Materials Specialist, I track how optics respond to different laser settings in the Optics and System Behavior section. Dialing parameters correctly early cuts down on later adjustments during testing.

Deployment Standards

As a Junior Optical Materials Specialist, I focus on laser parameter governance during field execution. This keeps delicate optical surfaces intact and cuts down on rework time.

Video summaries by Todd Dunning

Featured watch-page videos authored by this contributor.

Material summaries by Todd Dunning

Material pages authored by this contributor.

Acrylic (PMMA) surface during precision laser cleaning process removing contamination layer

Acrylic (PMMA)

View details: Acrylic (PMMA). Category: plastic. Subcategory: Thermoplastic.

Acrylic (PMMA) softens and yellows well before it burns, so laser cleaning here has a narrower margin than cleaning [polycarbonate](/materials/polycarbonate-laser-cleaning) guards or lenses. The sheet holds heat at the surface instead of conducting it away, so a setting that clears grease or release film on one pass can still leave a hazy yellow band if the beam lingers a fraction too long. Most acrylic work is adhesive residue, glue squeeze-out from bonded joints, or release film left over from thermoforming, not embedded scale, so the laser only needs to lift a thin surface layer rather than cut through the buildup found on [steel](/materials/steel-laser-cleaning). Because PMMA melts rather than ablating cleanly, low pulse energy and a fast cleaning speed matter more here than on polycarbonate or [polypropylene](/materials/polypropylene-laser-cleaning), where the plastic tolerates more heat before it shows.

Ash hardwood surface during pulsed laser cleaning of finish and soiling

Ash

View details: Ash. Category: wood. Subcategory: Hardwood.

Laser cleaning removes soot and old varnish from ash furniture and flooring without raising the open grain that abrasive sanding tears open. Ash's ring-porous structure alternates hard latewood with soft earlywood inside each growth ring, unlike [birch](/materials/birch-laser-cleaning)'s pale, tight, diffuse-porous grain that takes a single even pass. A coupon test on scrap ash catches that unevenness before it shows up on a tool handle or bat billet, since the softer earlywood bands scorch first while the hard bands still carry finish. Moisture trapped in those open pores also slows the clean, so a dry board comes off cleaner than one pulled straight from a damp shop. The method compares closer to [oak](/materials/oak-laser-cleaning), another ring-porous hardwood, than to the finer grain on [cherry](/materials/cherry-laser-cleaning) or birch cabinetry stock. It does not replace kiln drying, will not flatten a warped board and will not lighten ash's natural tan color the way a bleach wash does.

Brick surface undergoing laser cleaning showing precise contamination removal

Brick

View details: Brick. Category: masonry. Subcategory: General.

Removes soot, biological growth, and old paint from fired clay brick without abrasive blasting that erodes the face or the mortar joints around each unit. The beam targets the surface layer and leaves the fired clay body underneath, so window sills, quoins, and decorative brickwork keep their original arrises instead of rounding under sand or grit media. Efflorescence and atmospheric soiling common to [historic masonry](/applications/historic-masonry-restoration-laser-cleaning) respond to the same low-heat approach that strips [soot and fire char](/contaminants/fire-char-weathering-laser-cleaning) from a chimney breast or [old paint layers](/contaminants/paint-coatings-laser-cleaning) from a painted facade. Repointed mortar and softer lime-based joints need a lower setting than the brick face itself, since brick and mortar do not share the same tolerance. Fired clay brick is distinct from [terracotta architectural units](/materials/terracotta-laser-cleaning), which use finer clay bodies and glazes that call for different settings.

Cedar surface undergoing laser cleaning showing precise contamination removal

Cedar

View details: Cedar. Category: wood. Subcategory: Softwood.

Cedar decks and siding are aromatic softwood with open grain and natural oils that hold soil deeper than denser softwoods. Mildew, weathered finish, and paint can come off with a dry laser pass after species and moisture are checked and wood dust is captured for the whole job. A hidden-face trial matters more than a copied [pine](/materials/pine-laser-cleaning) or [redwood](/materials/redwood-laser-cleaning) setting. Heat that darkens the latewood or drives oil to the surface is the injury to watch.

Concrete surface undergoing laser cleaning showing precise contamination removal

Concrete

View details: Concrete. Category: masonry. Subcategory: General.

Laser cleaning removes surface soiling, paint, and biological growth from concrete without water, media blast, or chemical strippers, so rebar cover and nearby finishes stay undamaged. It cannot repair spalling, close cracks, or rebuild lost aggregate, because concrete is a placed composite of aggregate and cured paste rather than the [cement laser cleaning](/materials/cement-laser-cleaning) binder alone. Choosing the laser over abrasive methods matters most when the surface profile and structural cover must remain intact.

Granite surface undergoing laser cleaning showing precise contamination removal

Granite

View details: Granite. Category: stone. Subcategory: Igneous.

Coatings, biological film, and urban soil come off granite without bush-hammering the polish. Dark mica and pale quartz take heat differently in the same face. A sudden temperature jump can microcrack a crystal. Fine silica dust leaves the stone and has to be captured. A honed or polished finish dulls if the beam stays too long. Iron-bearing grains can stain when they heat. A small test on the same slab is the honest check.

Application summaries by Todd Dunning

Application pages authored by this contributor.

Laser cleaning aerospace and defense materials including titanium, aluminum, Inconel, and CFRP components

Aerospace & Defense

View details: Aerospace & Defense. Category: applications. Subcategory: Aerospace-Defense.

Laser cleaning removes oxide, sealant, and coating buildup from aircraft skins, engine components, and defense hardware without media blasting or chemical stripping. It works on [aluminum](/materials/aluminum-laser-cleaning), [titanium](/materials/titanium-laser-cleaning), and [Ti-6Al-4V](/materials/titanium-alloy-ti-6al-4v-laser-cleaning) airframe alloys, plus composite skins near [weld prep](/applications/weld-prep-laser-cleaning-applications) and [turbine maintenance](/applications/laser-cleaning-turbine-boiler-maintenance) tasks. It does not replace certified [paint removal](/applications/laser-paint-coating-removal-bay-area) chemistry on every topcoat, and it fails on composite layups where fiber sits close to the surface. Aerospace programs still require engineering approval before substituting laser methods for abrasive or chemical processes on flight-critical parts, since parameters that clear coating on one alloy can alter a titanium surface or char a resin matrix on the next.

Laser cleaning metal fabrication weld surfaces and structural components

Metal Fabrication

View details: Metal Fabrication. Category: applications. Subcategory: Metal-Fabrication.

Laser cleaning removes mill scale, oxide layers, and weld residue from fabricated metal parts without abrasive media or chemical strippers. Shops handling [steel](/materials/steel-laser-cleaning), [aluminum](/materials/aluminum-laser-cleaning), and [stainless steel](/materials/stainless-steel-laser-cleaning) stock use the process ahead of [weld prep](/applications/weld-prep-laser-cleaning-applications) to strip [mill scale](/contaminants/mill-scale-magnetite-laser-cleaning) and [oxide scale](/contaminants/oxide-scale-laser-cleaning) before joints go together. The method suits selective cleaning on formed parts, brackets, and structural members where masking or dust containment would slow a chemical line. It does not replace bulk shot blasting on large flat stock, and it does not strip thick paint or coatings in one pass the way a grinder does. Fabricators pair laser cleaning with existing surface prep steps rather than swapping out an entire finishing line.