Epoxy Resin Deposits contamination on surface before laser cleaning
Yi-Chun Lin
Yi-Chun LinPh.D.Taiwan
Laser Materials Processing
Published
Dec 16, 2025

Epoxy Resin Deposits Contamination

Epoxy-residue forms when cured two-part adhesive hardens on surfaces after mixing and application, creating tough layer with dense bonds. This contamination shows unique stickiness and resistance to solvents unlike softer paints or oils, so removal needs targeted heat without damaging base. On metals such as steel and aluminum, residue clings tightly during exposure, posing challenges like incomplete stripping because of its durability, yet laser cleaning succeeds by vaporizing it precisely through controlled pulses.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Benzene5-50 mg/m³0.5 mg/m³carcinogenic✓ Within Limit
Phenol2-20 mg/m³5.2 mg/m³toxic✓ Within Limit
Formaldehyde1-15 mg/m³0.37 mg/m³carcinogenic✓ Within Limit
Carbon monoxide10-100 mg/m³29 mg/m³toxic✓ Within Limit
Particulate polycyclic aromatic hydrocarbons0.5-5 mg/m³0.2 mg/m³carcinogenic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
80%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal damage possible to underlying materials
  • May generate surface residues from incomplete decomposition
  • Potential for substrate discoloration or etching