Chemical Stains / Acid Etching contamination on surface before laser cleaning
Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 16, 2025

Chemical Stains / Acid Etching Contamination

Chemical-stains contamination, it arises from exposure to acids, bases, or solvents, causing discoloration and etching on surfaces. This pattern, it differs from rust or dust by its chemical bonding and uneven penetration, thus resists mechanical wiping. On metals like steel and aluminum, stains embed deeply and corrode, while on plastics such as acrylic and ABS, they cause cracking. Removal challenges include substrate damage risk, so laser cleaning works effectively by vaporizing stains selectively and preserving material integrity.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
full_face
Eye Protection
goggles
Skin Protection
full_suit

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Hydrogen chloride5-50 mg/m³7 mg/m³corrosive✓ Within Limit
Chlorine1-10 mg/m³2.9 mg/m³toxic✓ Within Limit
Metal oxides10-100 mg/m³5 mg/m³irritant✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Laser heating may convert surface chlorides to toxic gases
  • Acid residues can react violently under laser irradiation
  • May generate chlorine gas from chloride-containing stains

Chemical Stains / Acid Etching surface magnification

Before Treatment

Surface shows contamination from chemical stains / acid etching affecting material appearance and properties.

After Treatment

Post-cleaning reveals restored surface with chemical stains / acid etching successfully removed through precise laser ablation.