

Yi-Chun LinPh.D.Taiwan
Laser Materials ProcessingPublished
Dec 16, 2025
Zinc Electroplating Contamination
Zinc-plating contamination appears as thin protective layer on steel and iron surfaces, so it forms during corrosion-resistant coating processes to prevent rust. This layer shows unique even distribution and metallic sheen that differs from rust or scale buildup, and it adheres tightly on steel while flaking more easily on iron during exposure. Removal challenges include risk of base material damage because of strong bonding, but laser cleaning works effectively so it ablates the layer precisely without harming underlying steel or iron.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
low
Toxic Gas Risk
low
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Zinc Oxide | 5 mg/m³ | 5 mg/m³ | toxic | ✓ Within Limit |
| Hydrogen Gas | 0.1 mg/m³ | 0.7 mg/m³ | irritant | ✓ Within Limit |
Ventilation Requirements
Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
HEPA
Particulate Generation
Respirable Fraction
80%
Size Range
0.1 - 10 μm
Substrate Compatibility Warnings
- •Zinc vaporization may create rough surface finish
- •Thermal stress may cause substrate warping on thin materials
- •Avoid creating zinc-rich aerosols that can settle and contaminate area

