Silicone Sealant Buildup contamination on surface before laser cleaning
Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 16, 2025

Silicone Sealant Buildup Contamination

Silicone-buildup forms from polysiloxane sealants, applied in construction and automotive coatings, where residues cure into thin, flexible films over time. This contamination distinguishes itself with hydrophobic nature and strong adhesion, unlike oily greases that smear easily, and it persists stubbornly on metals like steel and aluminum, altering wettability without deep penetration. Removal challenges stem from chemical inertness, thus solvents often fail, but laser cleaning succeeds, as targeted pulses ablate the layer precisely and restore surface integrity.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
full_face
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Silicon Dioxide (amorphous)5-50 mg/m³10 mg/m³irritant✓ Within Limit
Formaldehyde2-15 mg/m³0.3 mg/m³carcinogenic✓ Within Limit
Acetaldehyde1-10 mg/m³25 mg/m³irritant✓ Within Limit
Carbon Monoxide10-100 mg/m³29 mg/m³toxic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal decomposition may occur on painted surfaces
  • Potential for substrate discoloration on metals
  • Avoid use on heat-sensitive materials