Threadlocker Adhesive contamination on surface before laser cleaning
Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 16, 2025

Threadlocker Adhesive Contamination

Thread-locker contamination, it arises from anaerobic adhesive residues on mechanical fasteners, and forms through curing without oxygen exposure, thus creating polymerized layers that bond threads tightly. This residue, it exhibits exceptional chemical resistance and elastic toughness, distinguishing from fluid oils or loose particles by its strong adhesion and deep penetration into microstructures—on steel and stainless steel, it adheres firmly, while on aluminum, bonding remains looser yet embeds deeply still. Removal challenges include solvent ineffectiveness and risk of substrate etching, so laser cleaning proves effective, as it ablates residue precisely through thermal vaporization and preserves material integrity for uniform surfaces.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Formaldehyde2.5 mg/m³0.37 mg/m³carcinogenic⚠️ Exceeds Limit
Carbon Monoxide15 mg/m³29 mg/m³toxic✓ Within Limit
Hydrogen Cyanide1.2 mg/m³5 mg/m³toxic✓ Within Limit
Particulate Polycyclic Aromatic Hydrocarbons0.8 mg/m³0.2 mg/m³carcinogenic⚠️ Exceeds Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
85%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • May generate toxic fumes when heated above 200°C
  • Avoid laser contact with underlying coatings or paints
  • Potential for substrate discoloration or damage at high power densities