Carbon Deposit Buildup contamination on surface before laser cleaning
Alessandro Moretti
Alessandro MorettiPh.D.Italy
Laser-Based Additive Manufacturing
Published
Dec 16, 2025

Carbon Deposit Buildup Contamination

Carbon-buildup manifests as hard deposits from combustion and pyrolysis processes, which form tenacious layers on surfaces exposed to high-heat environments. This contamination, it distinguishes itself from softer residues by its dense, adherent structure that resists mechanical abrasion, particularly on steel and stainless steel where it embeds deeply, while on alumina or silicon carbide it appears more superficial yet persistent. Removal challenges arise from its thermal stability, influenced from substrate variations, but laser cleaning proves effective, as the beam vaporizes the buildup selectively without altering the underlying materials.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Carbon Monoxide50-200 mg/m³29 mg/m³toxic✓ Within Limit
Carbon Dioxide900-1800 mg/m³9000 mg/m³irritant✓ Within Limit
Polycyclic Aromatic Hydrocarbons (PAHs)0.5-5.0 mg/m³0.2 mg/m³carcinogenic✓ Within Limit
Ultrafine Particles10-50 mg/m³3 mg/m³toxic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
10
Exhaust Velocity
0.5 m/s
Filtration Type
dual

Particulate Generation

Respirable Fraction
80%
Size Range
0.01 - 10 μm

Substrate Compatibility Warnings

  • May generate toxic fumes if substrate contains heavy metals or coatings
  • Risk of substrate damage or unintended material removal
  • Potential for fire if combustible substrate is heated