

Alessandro MorettiPh.D.Italy
Laser-Based Additive ManufacturingPublished
Dec 16, 2025
Carbon Deposit Buildup Contamination
Carbon-buildup manifests as hard deposits from combustion and pyrolysis processes, which form tenacious layers on surfaces exposed to high-heat environments. This contamination, it distinguishes itself from softer residues by its dense, adherent structure that resists mechanical abrasion, particularly on steel and stainless steel where it embeds deeply, while on alumina or silicon carbide it appears more superficial yet persistent. Removal challenges arise from its thermal stability, influenced from substrate variations, but laser cleaning proves effective, as the beam vaporizes the buildup selectively without altering the underlying materials.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Carbon Monoxide | 50-200 mg/m³ | 29 mg/m³ | toxic | ✓ Within Limit |
| Carbon Dioxide | 900-1800 mg/m³ | 9000 mg/m³ | irritant | ✓ Within Limit |
| Polycyclic Aromatic Hydrocarbons (PAHs) | 0.5-5.0 mg/m³ | 0.2 mg/m³ | carcinogenic | ✓ Within Limit |
| Ultrafine Particles | 10-50 mg/m³ | 3 mg/m³ | toxic | ✓ Within Limit |
Ventilation Requirements
Air Changes Per Hour
10
Exhaust Velocity
0.5 m/s
Filtration Type
dual
Particulate Generation
Respirable Fraction
80%
Size Range
0.01 - 10 μm
Substrate Compatibility Warnings
- •May generate toxic fumes if substrate contains heavy metals or coatings
- •Risk of substrate damage or unintended material removal
- •Potential for fire if combustible substrate is heated

