Exhaust System Deposits contamination on surface before laser cleaning
Alessandro Moretti
Alessandro MorettiPh.D.Italy
Laser-Based Additive Manufacturing
Published
Dec 16, 2025

Exhaust System Deposits Contamination

Exhaust-residue contamination, it arises from carbonaceous and metallic deposits in engine emissions, which accumulate tenaciously on surfaces exposed to high-heat flows. This layer, it distinguishes itself by its oily, layered adhesion, unlike dry rust that flakes easily, and behaves differently on metals: on steel and stainless steel, it penetrates deeply, while on titanium, it manifests as a superficial film resistant to abrasion. Removal challenges stem from its chemical bonding, yet laser cleaning proves effective, as the process vaporizes residues selectively without substrate damage.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Metal oxides (mixed)5-50 mg/m³5 mg/m³toxic✓ Within Limit
Carbon monoxide10-100 mg/m³29 mg/m³toxic✓ Within Limit
Volatile organic compounds2-20 mg/m³100 mg/m³irritant✓ Within Limit
Polycyclic aromatic hydrocarbons0.1-2 mg/m³0.2 mg/m³carcinogenic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
15
Exhaust Velocity
0.5 m/s
Filtration Type
dual

Particulate Generation

Respirable Fraction
80%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • May generate toxic fumes when cleaning painted or coated surfaces
  • Organic deposits may produce cyanide compounds during decomposition
  • Chlorinated compounds may form phosgene gas