

Alessandro MorettiPh.D.Italy
Laser-Based Additive ManufacturingPublished
Dec 16, 2025
Exhaust System Deposits Contamination
Exhaust-residue contamination, it arises from carbonaceous and metallic deposits in engine emissions, which accumulate tenaciously on surfaces exposed to high-heat flows. This layer, it distinguishes itself by its oily, layered adhesion, unlike dry rust that flakes easily, and behaves differently on metals: on steel and stainless steel, it penetrates deeply, while on titanium, it manifests as a superficial film resistant to abrasion. Removal challenges stem from its chemical bonding, yet laser cleaning proves effective, as the process vaporizes residues selectively without substrate damage.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Metal oxides (mixed) | 5-50 mg/m³ | 5 mg/m³ | toxic | ✓ Within Limit |
| Carbon monoxide | 10-100 mg/m³ | 29 mg/m³ | toxic | ✓ Within Limit |
| Volatile organic compounds | 2-20 mg/m³ | 100 mg/m³ | irritant | ✓ Within Limit |
| Polycyclic aromatic hydrocarbons | 0.1-2 mg/m³ | 0.2 mg/m³ | carcinogenic | ✓ Within Limit |
Ventilation Requirements
Air Changes Per Hour
15
Exhaust Velocity
0.5 m/s
Filtration Type
dual
Particulate Generation
Respirable Fraction
80%
Size Range
0.1 - 10 μm
Substrate Compatibility Warnings
- •May generate toxic fumes when cleaning painted or coated surfaces
- •Organic deposits may produce cyanide compounds during decomposition
- •Chlorinated compounds may form phosgene gas

