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Alessandro Moretti
Alessandro MorettiPh.D.Italy
Materials process development for ceramics and alloys
Published
Nov 20, 2025

Netalux Laser System Laser Cleaning

The Netalux laser system is industrial equipment built on pulsed fiber technology, sold to professional shops that need repeatable rust, scale, and coating removal without media blasting. Trade demonstrations showcase the same platform on booth samples, running the beam across a scrap panel to prove clean metal within seconds, and the average power scales across the Netalux line from lower-power handheld heads up to higher-power cabinet units built for continuous shop floor work. The system does its job on loose rust, mill scale, and coating removal across steel, stainless steel, and aluminum, and it fits routine work in metal fabrication shops. What it will not do is strip a thick multilayer coating in a single pass, and it will not replace bulk sandblasting on large flat panels where abrasive methods still clear faster. Shops running it on automotive and EV parts still need fume extraction and beam-rated eye protection, since the concentrated energy can ignite loose residue if airflow around the work zone is weak.

What This Video Shows

Short rOo50iihjJA shows the Netalux pulsed fiber laser system clearing contaminants from metal faces in 55 seconds without grit.

Ferrous and Structural Alloys a Netalux System Handles

The rust, scale, and coatings steel cleaning removes

Mill scale and magnetite

Laser cleaning fractures the bluish-black magnetite laminate off carbon steel in repeated passes, because mill scale runs roughly four times harder than the plate underneath it. A hot-rolled plate carrying this scale typically needs four or more passes to reach bare metal, while a lighter rust bloom on the same yard stock can clear in one or two. It will not strip in a single rust-grade pass, will not raise the surface to a deep abrasive-blast anchor profile some coating specs still call for, and will not reverse pitting that was already hiding under the scale.

Organic grease and oil

Laser cleaning decomposes mineral oil, synthetic lubricant, and machine grease off steel, aluminum, and stainless steel through fast thermal breakdown of the hydrocarbon film, the same damage-threshold logic that broader laser-cleaning threshold research has documented across very different host materials (Journal of Cultural Heritage, 2000). It is not a substitute for a wet alkaline line degreasing a full rack of parts at once, and it will not clear a bonded hard coating or a thick paint stack sitting on top of the oil.

Paint and coatings

Requires matching the paint system and substrate pairing before setting energy, because a thin single topcoat on [steel](/materials/steel-laser-cleaning) clears at a fraction of the fluence a multilayer primer stack on [aluminum](/materials/aluminum-laser-cleaning) needs, and the substrate sets its own ceiling once the coating is gone. Paint sits as an applied, cross-linked polymer film bonded by mechanical keying and resin adhesion, not a corrosion product, so pigment load and binder chemistry decide more of the setting than the substrate alone. A surface-integrity study on laser-cleaned aluminum alloy carrying a paint layer documents that a visually bare finish does not by itself confirm the metal underneath escaped the pass undamaged (Applied Optics, 2024).

Rubber gasket residue

Requires a material call before a setting, since carbon-filled EPDM and nitrile gasket residue absorb a 1064 nanometer beam efficiently while Viton and other FKM compounds carry the same dark filler but decompose above roughly 200°C into hydrogen fluoride gas. [Carbon steel](/materials/steel-laser-cleaning) flange faces clear this residue between about 1 and 3 J/cm2, well under the 8 to 15 J/cm2 point where the metal itself starts to take damage, so the margin stays wide once the gasket type is confirmed on a coupon. Peer-reviewed laser surface-prep work on bonding faces shows the same selective-lift pattern a flange land needs when the rubber film must leave and the metal underneath must stay ready for the next gasket.

Iron oxide rust

Laser cleaning removes iron oxide rust from steel down to bare metal without grinding wheels, abrasive blasting, or chemical strippers. The beam ablates the oxide layer while leaving sound steel underneath intact, so a part keeps its original dimension and surface finish through cleaning. It will not reverse pitting the rust already caused, repair corrosion damage done to the substrate, or clear a part in one blanket setting; rust depth and iron oxide type both change how many passes the surface needs before it is ready for inspection.

Oxide scale

Laser cleaning removes the chromium-oxide and titanium-oxide scale that post-weld and post-anneal heat treatment grows on stainless steel, titanium, and Inconel, clearing the film without a chemical pickling bath. It will not rebuild the chromium that heat already pulled out of the grain boundaries beneath a dark heat-treated color, will not fix titanium alpha case that has already let oxygen diffuse deep into the metal, and will not stop the bare surface from re-oxidizing once it goes back into service heat.

Netalux Laser System Requires the Right Application Match