Diamond-Like Carbon Removal contamination on surface before laser cleaning
Yi-Chun Lin
Yi-Chun LinPh.D.Taiwan
Laser Materials Processing
Published
Dec 16, 2025

Diamond-Like Carbon Removal Contamination

Diamond-coating contamination arises from residues during deposition processes, so layer forms on surfaces and adheres strongly because of carbon bonding. This contamination shows unique hardness and low friction unlike softer oxide types, and behaves differently on steel where it bonds tightly, on titanium with even spreading, and on tungsten carbide showing partial resistance during exposure. Removal challenges include high thermal stability that resists mild methods, so laser cleaning applies effectively by ablating layer selectively without damaging substrate underneath.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Carbon Monoxide5-50 mg/m³29 mg/m³toxic✓ Within Limit
Carbon Dioxide900-5000 mg/m³9000 mg/m³toxic✓ Within Limit
Polycyclic Aromatic Hydrocarbons (PAHs)0.1-2.0 mg/m³0.2 mg/m³carcinogenic✓ Within Limit
Ultrafine Carbon Particles1-20 mg/m³3 mg/m³toxic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
HEPA

Particulate Generation

Respirable Fraction
85%
Size Range
0.01 - 10 μm

Substrate Compatibility Warnings

  • Avoid laser cleaning on substrates containing chlorinated compounds (risk of phosgene generation)
  • Ensure substrate does not contain heavy metals that could vaporize
  • Test for potential hydrogen cyanide generation if nitrogen-containing compounds are present