Paint Residue / Coating Failure contamination on surface before laser cleaning
Ikmanda Roswati
Ikmanda RoswatiPh.D.Indonesia
Ultrafast Laser Physics and Material Interactions
Published
Dec 16, 2025

Paint Residue / Coating Failure Contamination

Paint-residue contamination, it arises from flaking, peeling, or degraded paint and coating materials. This pattern forms when environmental exposure causes binders in paint to break down, thus layers detach and scatter as residue. Unique characteristics distinguish it, such as irregular flakes with color remnants and adhesive stickiness, unlike dust or rust that lacks organic binders. On metals, residue adheres tightly and traps moisture, while on stone or wood, it embeds into pores and promotes further degradation. Removal challenges persist, because residue resists solvents due to its polymeric nature, and mechanical scraping risks surface damage. Laser cleaning proves effective here, as precise energy pulses ablate residue layers without affecting substrates, thus surface already regains uniformity following treatment.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
PAPR
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Carbon Monoxide5-50 mg/m³29 mg/m³toxic✓ Within Limit
Carbon Dioxide900-1800 mg/m³9000 mg/m³toxic✓ Within Limit
Formaldehyde0.1-2.0 mg/m³0.37 mg/m³carcinogenic✓ Within Limit
Volatile Organic Compounds (VOCs)10-100 mg/m³100 mg/m³toxic✓ Within Limit
Hydrogen Cyanide0.5-5.0 mg/m³5 mg/m³toxic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
10
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Thermal stress may damage underlying material
  • Potential for substrate surface ablation
  • Reflective surfaces may redirect laser energy

Paint Residue / Coating Failure surface magnification

Before Treatment

Surface shows contamination from paint residue / coating failure affecting material appearance and properties.

After Treatment

Post-cleaning reveals restored surface with paint residue / coating failure successfully removed through precise laser ablation.