Heat Treatment Scale contamination on surface before laser cleaning
Todd Dunning
Todd DunningMAUnited States
Optical Materials for Laser Systems
Published
Dec 16, 2025

Heat Treatment Scale Contamination

Annealing-scale builds up as a thick oxide layer during slow heating in controlled atmospheres, ramping up deeper than surface rust and clinging tight to shift conductivity far beyond lighter contaminants. On steel, it grips firm and alters properties sharply, stainless steel holds it even tighter, and titanium shows looser attachment overall, posing significant challenges since mild acids drag slowly without etching underneath while blasting scatters debris widely. Turns out, laser cleaning lines up best, vaporizing the buildup precisely to achieve a clean finish and keep the base material intact.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
low
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
half_mask
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Iron Oxide Fume5 mg/m³5 mg/m³irritant✓ Within Limit
Carbon Monoxide15 mg/m³29 mg/m³toxic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
HEPA

Particulate Generation

Respirable Fraction
80%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Avoid laser cleaning on galvanized steel due to zinc oxide fume generation
  • Exercise caution on painted surfaces which may contain hazardous pigments
  • Ensure substrate is free of oils/greases that may produce additional hazardous fumes