

Yi-Chun LinPh.D.Taiwan
Laser Materials ProcessingPublished
Dec 16, 2025
Engine Coolant Scale Contamination
Coolant-scale contamination arises from silicate and phosphate deposits in engine cooling systems, where coolants degrade during operation and so minerals precipitate onto surfaces. This scale exhibits layered hardness and poor adhesion compared to rust or oil residues, because it forms crystalline structures that bond tightly yet crack unevenly under stress. On aluminum and cast iron, scale clings stubbornly and so resists scraping without surface damage, while on brass it flakes more readily but leaves residues; removal challenges include avoiding substrate erosion during mechanical methods, yet laser cleaning succeeds by vaporizing layers precisely through thermal expansion, so surfaces restore uniformity without harm.
Safety Information
Critical safety data for laser removal operations
Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate
Required Personal Protective Equipment
Respiratory Protection
half_mask
Eye Protection
goggles
Skin Protection
gloves
Hazardous Fumes Generated
| Compound | Concentration | Exposure Limit | Hazard Class | Status |
|---|---|---|---|---|
| Ethylene Glycol | 5-50 mg/m³ | 127 mg/m³ | irritant | ✓ Within Limit |
| Glycolic Acid | 2-20 mg/m³ | 8 mg/m³ | irritant | ✓ Within Limit |
| Oxalic Acid | 1-15 mg/m³ | 1 mg/m³ | toxic | ✓ Within Limit |
| Carbon Monoxide | 10-100 mg/m³ | 29 mg/m³ | toxic | ✓ Within Limit |
| Formaldehyde | 1-10 mg/m³ | 0.37 mg/m³ | carcinogenic | ✓ Within Limit |
Ventilation Requirements
Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon
Particulate Generation
Respirable Fraction
70%
Size Range
0.1 - 10 μm
Substrate Compatibility Warnings
- •Laser may etch or discolor underlying metal surfaces
- •Thermal stress may cause micro-cracking in thin substrates
- •Residual glycol compounds may require post-cleaning solvent wipe

