Engine Coolant Scale contamination on surface before laser cleaning
Yi-Chun Lin
Yi-Chun LinPh.D.Taiwan
Laser Materials Processing
Published
Dec 16, 2025

Engine Coolant Scale Contamination

Coolant-scale contamination arises from silicate and phosphate deposits in engine cooling systems, where coolants degrade during operation and so minerals precipitate onto surfaces. This scale exhibits layered hardness and poor adhesion compared to rust or oil residues, because it forms crystalline structures that bond tightly yet crack unevenly under stress. On aluminum and cast iron, scale clings stubbornly and so resists scraping without surface damage, while on brass it flakes more readily but leaves residues; removal challenges include avoiding substrate erosion during mechanical methods, yet laser cleaning succeeds by vaporizing layers precisely through thermal expansion, so surfaces restore uniformity without harm.

Safety Information

Critical safety data for laser removal operations

Fire/Explosion Risk
low
Toxic Gas Risk
moderate
Visibility Hazard
moderate

Required Personal Protective Equipment

Respiratory Protection
half_mask
Eye Protection
goggles
Skin Protection
gloves

Hazardous Fumes Generated

CompoundConcentrationExposure LimitHazard ClassStatus
Ethylene Glycol5-50 mg/m³127 mg/m³irritant✓ Within Limit
Glycolic Acid2-20 mg/m³8 mg/m³irritant✓ Within Limit
Oxalic Acid1-15 mg/m³1 mg/m³toxic✓ Within Limit
Carbon Monoxide10-100 mg/m³29 mg/m³toxic✓ Within Limit
Formaldehyde1-10 mg/m³0.37 mg/m³carcinogenic✓ Within Limit

Ventilation Requirements

Air Changes Per Hour
12
Exhaust Velocity
0.5 m/s
Filtration Type
carbon

Particulate Generation

Respirable Fraction
70%
Size Range
0.1 - 10 μm

Substrate Compatibility Warnings

  • Laser may etch or discolor underlying metal surfaces
  • Thermal stress may cause micro-cracking in thin substrates
  • Residual glycol compounds may require post-cleaning solvent wipe